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11R24.5越野牵引型全钢载重子午线轮胎的设计
Design on 11R24.5 Off-Road-Traction All-steel Truck and Bus Radial Tire
Received:January 05, 2024  Revised:January 05, 2024
DOI:10.12135/j.issn.1006-8171.2024.09.0529
中文关键词: 越野牵引型轮胎;全钢载重子午线轮胎;结构设计;施工设计;成品轮胎性能
英文关键词: off-road-traction tire;all-steel truck and bus radial tire;structural design;construction design;finished tire performance
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Author NameAffiliationE-mail
LYU Wei* Prinx Chengshan (Shandong) Tire Co., LTD. wlv@prinxchengshan.com 
SUN Zongtao Prinx Chengshan (Shandong) Tire Co., LTD.  
Qu Jiayu Prinx Chengshan (Shandong) Tire Co., LTD.  
JU Hao Prinx Chengshan (Shandong) Tire Co., LTD.  
CHE Mingming Prinx Chengshan (Shandong) Tire Co., LTD.  
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中文摘要:
      介绍11R24.5越野牵引型全钢载重子午线轮胎的设计。结构设计:外直径 111 2.8 mm,断面宽 280.7 mm,行驶面宽度 240 mm,行驶面弧度高 5.5 mm,胎圈着合直径 621.8 mm,胎圈着合宽度 223.6 mm,断面水平轴位置( H/1/H/2) 0.928,胎面采用大花纹块设计和花纹沟底保护筋设计,花纹深度 26.5 mm,花纹饱和度 65.5%,花纹周节数 48。施工设计:胎面采用三复合挤出工艺,采用4层带束层结构,1# 带束层采用4+3×0.33ST钢丝帘线,2# 和3# 带束层采用3+8×0.33HT钢丝帘线,4# 带束层采用5×0.35HI钢丝帘线,胎体采用3+9+15×0.22+0.15钢丝帘线,采用三鼓一次法成型机成型、双模定型硫化机硫化。成品性能试验结果表明,轮胎的充气外缘尺寸、强度性能和耐久性能符合相应测试标准和设计要求。
英文摘要:
      The design on 11R24.5 off-road-traction all-steel truck and bus radial tire was described.In the structure design,the following parameters were taken:overall diameter 1 112.8 mm,cross-sectional width?280.7 mm,width of running surface 240 mm,arc height of running surface 5.5 mm,bead diameter at rim seat?621.8 mm,bead width at rim seat?223.6 mm,maximum width position of cross–section ( H/1/H/2)?0.928,adopting a large pattern block design and a pattern groove bottom protective rib design for tread,pattern depth?26.5 mm,block/total ratio?65.5%,and number of pattern pitches?48.In the construction design,the following processes were taken:using a three-extrusion process to form tread,using 4-layer belts structure,4+3×0.33ST steel cord for 1# belt,3+8×0.33HT steel cord for 2# and 3# belt,5×0.35HI steel cord for 4# belt,using 3+9+15×0.22+0.15 steel cord for carcass,using a three-drum one-stage building machine to build tires and a Dual mold shaping vulcanizing press for cure tires.The results of the finished tire performance test showed that,the inflated peripheral dimention,strength and durability met the corresponding testing standards and design requirements.
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