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315/60R22.5低断面无内胎全钢载重子午线轮胎的设计
Design of 315/60R22.5 Low Profile Tubeless TBR Tire
  
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中文关键词: 载重子午线轮胎;低断面;无内胎;结构设计;施工设计
英文关键词: TBR tire;low profile;tubeless;structure design;construction design
基金项目:
中图分类号:U463.341.3/.6;TQ336.14
Author NameAffiliation
CHEN Hong-wen Qingdao Doublestar Tire Industrial Co.,Ltd 
ZHANG Bao-liang Qingdao Doublestar Tire Industrial Co.,Ltd 
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中文摘要:
      介绍315/60R22.5低断面无内胎全钢载重子午线轮胎的设计。结构设计:外直径 948 mm,断面宽 318 mm,行驶面宽度 272 mm,行驶面弧度高 8.4 mm,胎圈着合直径 569.5 mm,胎圈着合宽度 260 mm,断面水平轴位置(H1/H2) 0.97,花纹深度 15 mm,花纹周节数 60,花纹饱和度 24.3%,采用4条纵向花纹沟设计。施工设计:胎面采用三方四块结构,胎体采用3+9+15×0.175+0.15钢丝帘线,1#和2#带束层采用3×0.2+6×0.35HT钢丝帘线,3#带束层采用5×0.30HI钢丝帘线,0°带束层采用3×7×0.20HE钢丝帘线;采用一次法成型机成型,蒸锅式硫化机硫化。成品性能试验结果表明,成品轮胎充气外缘尺寸、强度性能、耐久性能和速度性能均符合相应设计和标准要求。
英文摘要:
      A design of 315/60R22.5 low profile tubeless TBR tire was described.In structure design,the following parameters were taken:overall diameter 948 mm,cross-sectional width318 mm,width of running surface 272 mm,height of running surface 8.4 mm,bead diameter at rim seat 569.5 mm,bead width at rim seat 260 mm,cross-sectional level ratio (H1/H2) 0.97,pattern depth 15 mm,pattern circular pitch 60,block/groove ratio 24.3%,with the design of 4 longitudinal pattern grooves.In construction design,the following processes were taken:three-formula and four-piece extruded tread,3+9+15×0.175+0.15 steel cord for carcass ply,3×0.2+6×0.35HT steel cord for 1# and 2# belt ply,5×030HI steel cord for 3# belt ply,3×7×0.20HE steel cord for 0° belt ply;using single stage building machine to build tires,and using steamed curing press to cure tires.It was confirmed by the tests of finished tires that the inflated peripheral dimension,strength perfor-mance,endurance performance and speed performance met the requirements of relative design and standard.
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