摘要:
Bio-based polymer products derived from renewable agricultural and biomass feedstock have become increasingly important as sustainable and eco-efficient products which can replace the products based exclusively on petroleum feedstock. Within this framework, the concept of bio-based engineeing elastomer (BEE) is proposed and demonstrated here as a practical solution. Large-scaled bio-based monomers, such as sebacic acid, itaconic acid, succinate acid, 1,3-propanediol, 1,4-butanediol and vegetable oils were chosen to generate polyester typed BEE (PE-BEE), poly(di-alkyl itaconate-co-isoprene) typed BEE (PDII), and poly(epoxidized soybean oil-co-decamethylene diamine) typed BEE (PESD), which are linear and noncrystalline elastomers with low glass transition temperature (Tg) and crosslinkable groups. The nanoparticles such as silica, carbon black and even graphene were then introduced into the BEE matrices to successfully realize the great strengthening and improve environmental stability. (1) The acquired PE-BEE demonstrated excellent mechanical properties and advanced comprehensive performance. Various fundamental researches for the applied potential of PE-BEE including PE-BEE toughening Polylactide (PLA), PE-BEE/PLA thermoplastic vulcanizates (TPV), shape memory materials, low temperature oil-resistance elastomers and low voltage driven dielectric elastomers were extensively conducted and many new results were found out. On this basis, a pilot production line (100 ton/year) of PE-BEE was designed and constructed. (2) PDIIs with various side chain lengths and properties were synthesized by Redox initiated emulsion polymerization. Carboxyl groups were further introduced into polymer chain to increase the interactions between PDII chains and silica. By adjusting the side chain lengths and the mole ratio of di-alkyl itaconate to isoprene, the dynamic viscoelasticity of PDII could be flexibly tailored for the requirement of green tires and other rubber products. PDII latex with and without pyridine group are co-coagulated with natural layered silicate/water suspension, and the resulted nanocomposites exhibited excellent air barrier property. PDII/hindered phenol hybrids were also successfully prepared, which displayed the excellent damping performance. Furthermore, 10L-scale PDII reaction kettle was designed and constructed, and 2 kg PDII could be prepared each batch. Preparation of PDII tires and the investigation of tire performance were in progress. (3) PESD was synthesized by ring-opening polymerization from epoxidized soybean oil and decamethylene diamine. The tensile strength of cross-linked PESD could be adjusted by using different amounts of succinic anhydride as crosslinker. The final elastomer possesses good damping property, low water absorption, and low degradation rate. (4) What’s more, as many tissues in the body have elastomeric properties, successful replacement or tissue engineering of pathological parts require the development of compliant biodegradable elastomeric scaffolds that readily recover from relatively large deformations. Our research group prepared several novel biodegradable elastomers based on biocompatible acid and alcohol. Besides, the nano-hydroxyapatite, nano-silica and carbon-nanotube were separately incorporated into these elastomers. The results showed that these polyester typed biodegradable elastomers displayed excellent elasticity and adjustable biodegradation capability and fine biocompatibility. Plasticized starch was also investigated and found to possess low modulus and high biocompatibility. Consequently, foamed plasticized starch/PVA was prepared, which illustrated extremely good cell-compatibility. (5) Finally, as a naturally grew and rubber contained plant, the study on the planting and abstracting of Russian Dandelion was initiated again in China in 2011. The research progress of this biobased elastomer with another special natural rubber (namely Eucommia ulmoides) in China was briefly introduced.
关键词:biobased elastomers, engineering, medical, natural rubber
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个人简介:
张立群,男,1969年,博士。北京化工大学材料科学与工程学院教授,教育部长江学者特聘教授,国家杰出青年基金获得者,人事部新世纪百千万人才工程国家级人选,中组部万人计划入选者。
1986-1995,北京化工大学本科、硕士研究生、博士研究生;1996年晋升为副教授,1998年晋升为教授;1999-2001,分别在美国阿克隆大学聚合物科学系以及Case Western Reserve University大分子系做访问学者和博士后。
现任教育部弹性体节能与资源化工程研究中心主任,北京市普通高校重点实验室“新型高分子材料的制备及成型加工”实验室主任。国家重点实验室“有机无机复合材料”副主任。
主要的研究方向:橡胶材料科学与工程,聚合物纳米复合材料。在Progress in Polymer Science、Advanced Functional Material、JMC、Macromolecules等国际期刊上发表论文近300篇。SCI他引3000余次。60余次被邀在大型国际会议上做邀请报告、大会报告和大会主席及分会场主席。获得中国发明专利100余项。获得过中国青年科技奖、何梁何利科技创新奖、美国化学会橡胶分会Sparks-Thomas科技奖(中国唯一)、日本化工学会亚洲研究奖(SCEJ Asia Research Award,中国首次)、第九届光华工程科技奖、国际聚合物加工学会MorandLambla Award等。